Prototyping reservoir modification
       
     
Side A machined
       
     
Softjaw
       
     
So pretty
       
     
Mold
       
     
Parts!
       
     
Nice fit
       
     
Updated insert master with steeper floor
       
     
Updated insert master with steeper floor
       
     
Polyurethane molded parts shown here with Master
       
     
Probe library prototype
       
     
Optical alignment reticle
       
     
Optical alignment reticle
       
     
Focusing stage stepper bracket prototype
       
     
Laser cutter
       
     
SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype
       
     
Inverse funnel emulsion extraction concept
       
     
Inverse funnel emulsion extraction concept
       
     
Prototyping reservoir modification
       
     
Prototyping reservoir modification

Prototyping potential change to an existing consumable to assess feasibility before investing in tool change. Designed in SW, toolpath generated in SW/HSMWorks, machined on Haas, Silicone mold made, polyurethane parts cast for testing.

Side A machined
       
     
Side A machined
Softjaw
       
     
Softjaw

Softjaw designed to grip and machine side B.

So pretty
       
     
So pretty
Mold
       
     
Mold
Parts!
       
     
Parts!
Nice fit
       
     
Nice fit
Updated insert master with steeper floor
       
     
Updated insert master with steeper floor

Updated HSM, machined new soft jaw and created new master, shown here with old

Updated insert master with steeper floor
       
     
Updated insert master with steeper floor

Updated HSM, machined new soft jaw and created new master, shown here with old

Polyurethane molded parts shown here with Master
       
     
Polyurethane molded parts shown here with Master
Probe library prototype
       
     
Probe library prototype

Early prototype of what will become the probe library production module, shown here.

Optical alignment reticle
       
     
Optical alignment reticle

Machining an optical alignment reticle holder for the dropmaker module clamp.  Designed in Solidworks, CAM in HSMWorks, machined on ProtoTrak CNC milling machine.

Optical alignment reticle
       
     
Optical alignment reticle

Finished part shown here after precision reticle was UV epoxy bonded into place. This part is used to perform initial alignment on the dropmaker clamp assembly shown here.

Focusing stage stepper bracket prototype
       
     
Focusing stage stepper bracket prototype

250um pitch screw and custom bracket being tested.

Laser cutter
       
     
Laser cutter

The laser cutter is a very powerful and super quick method for prototyping or creating real parts.  Here I used it to make a set of cartridge stands to aid Biologists in their sample preparation process

SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype

Here is a functional SLA of a lab consumable that I designed.  It consists of reagent wells above and press-fit connections to a microfluidic device below.

SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype

Here is a functional SLA of a lab consumable that I designed.  It consists of reagent wells above and press-fit connections to a microfluidic device below.

SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype

Shown here with PDMS microfluidic device installed.

SLA, lab consumable reagent well plate prototype
       
     
SLA, lab consumable reagent well plate prototype

Shown here with PDMS microfluidic device installed.

Inverse funnel emulsion extraction concept
       
     
Inverse funnel emulsion extraction concept

This prototype aided in the development of the inverse funnel well plate, shown here.  The buoyancy of the emulsion relative to the carrier oil is leveraged in order to simplify the extraction process.  This prototype led to the eventual development and design of the emulsification and extraction modules shown here.

Inverse funnel emulsion extraction concept
       
     
Inverse funnel emulsion extraction concept